2027 Summer AME Intern
2027 Summer Advanced Manufacturing Engineering (AME) Intern
About the Internship
Flexfab is seeking a motivated Advanced Manufacturing Engineering (AME) Intern for Summer 2027. This internship provides hands-on engineering experience supporting new product development, manufacturing processes, prototype development, testing, and continuous improvement initiatives.
As an AME Intern, you will work closely with engineering, sales, marketing, production, and the model shop to help bring new products from concept to launch while gaining exposure to real-world engineering challenges within the automotive, truck, aerospace, and rail industries.
Expected Responsibilities
- Collaborate with product engineering, sales, marketing, model shop, and production teams to develop new products and resolve design issues.
- Support new product launches and engineering projects.
- Utilize CAD, engineering, and desktop software to complete technical assignments.
- Assist with cost quotations for new products, including material, labor, tooling, and manufacturing costs.
- Build prototypes and support customer builds.
- Analyze returned components and benchmark competitor products.
- Coordinate prototype and tooling builds with production and the model shop.
- Support packaging and logistics coordination with internal teams, customers, and suppliers.
- Participate in scrap reduction, process improvement, and cost-reduction initiatives.
- Assist with production troubleshooting and technical problem solving.
- Participate in customer, supplier, and internal APQP activities.
- Conduct research on materials, components, and suppliers.
- Support PPAP documentation for product launches and engineering changes.
- Create reports, charts, and presentations using Excel and PowerPoint.
- Assist with laboratory testing and project validation activities.
Minimum Qualifications
- Currently enrolled in a Bachelor's degree program in Engineering (Mechanical Engineering preferred).
- High school diploma or equivalent.
- Strong mechanical aptitude.
- Demonstrated problem-solving ability and willingness to learn.
- Experience with Microsoft Word, Excel, and Outlook.
- Strong organizational skills and attention to detail.
- Effective written and verbal communication skills.
- Ability to safely use common hand tools such as drills, wrenches, and screwdrivers.
Preferred Skills
- Coursework or experience in Mechanical Engineering or Manufacturing Engineering.
- Experience with SolidWorks or similar CAD software.
- Exposure to Finite Element Analysis (FEA).
- Interest in product development, manufacturing processes, and continuous improvement.
- Experience working on engineering projects, robotics teams, Formula SAE, Baja, capstone projects, or similar hands-on technical activities.
What You Will Learn
During this internship, you will gain practical experience in:
- Product design and development
- Prototype creation and validation
- Manufacturing processes and production support
- Root cause problem solving and troubleshooting
- APQP and PPAP processes
- Cost analysis and quotation development
- Engineering documentation
- Cross-functional project collaboration
- Data analysis and engineering reporting
This internship offers the opportunity to apply classroom concepts in a real manufacturing environment while contributing to projects that directly support Flexfab's product development and operational success.
What Will Help You Succeed
The ideal candidate is a self-starter who demonstrates initiative, curiosity, strong technical aptitude, and a desire to learn. Successful interns are organized, detail-oriented, comfortable working with cross-functional teams, and excited to solve real-world engineering challenges